Built Without Compromise.
Beadlock Capable
Introducing Beadlock Capable
Not every truck lives on pavement and not every wheel should be limited to it.
The Beadlock Capable collection was developed to bridge the gap between daily drivability and true off-road performance. Each design is engineered to function in two environments: clean and refined for the street, or fully capable when conditions demand more. This isn’t a one-purpose product. It’s a platform built to adapt.
Dual-Purpose by Design
Every wheel in the Beadlock Capable lineup features an integrated mounting platform that allows for both Fauxlock™ and true beadlock configurations.
Run a faux beadlock ring for an aggressive, finished look while maintaining standard tire mounting for everyday driving. When it’s time to hit the trail, convert to a true beadlock setup to mechanically clamp the tire bead; reducing the risk of de-beading when running lower tire pressures in sand, rocks, or technical terrain.
One platform. Two configurations. No compromises.
Engineered for Real Use
Each wheel is machined from fully forged 6061-T6 aluminum, delivering the strength required for heavy trucks, aggressive driving, and harsh environments. From reinforced lips to load-conscious spoke design, every detail is engineered with durability in mind.
These aren’t built to look capable—they’re built to be used.
Proper load ratings, precision machining, and vehicle-specific fitment ensure each set performs as expected, whether it’s navigating rocky trails, desert terrain, or daily driving conditions.
Built for Your Adventure
Available in 5, 6, and 8 lug configurations, the Beadlock Capable Series is designed to support a wide range of trucks and SUVs. Each set is built to order with custom offsets and fitments, allowing for proper stance, clearance, and performance based on the vehicle and intended use.
A wide range of finish options ensures each build can be tailored visually, without sacrificing function.
This lineup wasn’t created to follow trends.
It was built to give truck owners a better solution—one that doesn’t force a choice between how a vehicle looks and how it performs.
From daily driving to demanding off-road environments, the Beadlock Capable Series delivers the flexibility, strength, and confidence to handle both.
The Process
Design
It starts with a sketch...
Every custom wheel at Variant Wheels begins with the design team sketching initial concept ideas. By understanding the desired style and performance requirements, the team explores various shapes, profiles, and design elements that align with the vision. This phase allows creative possibilities to be brought to life, laying the foundation for a wheel that reflects individuality and performance goals. The concept sketches serve as the first step in transforming an idea into a fully realized, custom wheel design.
Fitment
Guaranteed Fitment
The next step is focused on fitment, where precision is key. At this stage, wheel sizes, offsets, brake clearances, and load ratings are carefully determined to ensure optimal performance and compatibility. Each design undergoes rigorous internal testing to guarantee that it meets the highest standards for both fit and safety. This meticulous process ensures that every wheel not only looks exceptional but also performs flawlessly, delivering the perfect combination of form and function.
Engineering
From Sketch to 3D Model
In the engineering phase, the concept sketch is transformed into a detailed 3D model. This is where the wheel truly begins to take shape. The engineering team programs both the lathe and mills, carefully selecting the tools needed to achieve the intricate features and precise details of the design. Every aspect is considered, from structural integrity to aesthetic details, ensuring the wheel meets exacting standards. This phase is crucial in bringing the design closer to production, with precision engineering guiding the way.
Lathe
Shaping the Raw Forgings
In the lathe stage, raw forgings are transformed using FEMCO S2000 lathes to shape the wheel and define its key features. This is where the concave profiles are turned and brake clearances are carefully machined to ensure optimal fitment and performance. Additionally, the center cap detail is added, and the preset center bore is precisely crafted. The lathe process establishes the core geometry of the wheel, laying the foundation for its final design and performance capabilities.
Mills
Under the knife.
The milling process is where the design is brought to life, as the wheel’s intricate details are cut from the existing material. At this stage, precision is key, with the goal of creating the lightest and strongest wheels possible—without ever sacrificing safety. Utilizing an extensive tool library, unique tool paths and cuts are made to achieve complex, eye-catching designs. This meticulous process ensures that every wheel not only looks stunning but also meets the highest standards for strength and durability.
Finishing
Surface Perfection
The finishing stage focuses on refining and protecting the wheel. This begins with surface preparation, ensuring a flawless base for any additional finishes. Options like polishing or hand brushing are available to add a personal touch and elevate the wheel’s appearance. Each wheel is then coated with a powder coat top layer, which is baked at 400 degrees to create a durable and robust outer layer. This process not only enhances the look but also ensures long-lasting protection against the elements, giving each wheel a premium, high-quality finish.
Assembly
Precision and Final Quality Checks
In the assembly phase, multi-piece wheels are carefully brought together, with each component meticulously assembled to ensure perfect alignment and functionality. This is also when center caps are added, completing the final look of the wheel. Before any product leaves the facility, rigorous final quality control checks are performed. Each wheel is inspected for blemishes in the finish, and runout tests—both lateral and radial—are conducted to ensure the highest standards of precision and performance. Only wheels that pass these thorough checks are approved for shipment, ensuring that every product leaving the facility is of the finest quality.
Shipping
Ready for the Road
Once a wheel has received its final approval, it enters the shipping stage. Each wheel is carefully packaged, ensuring it is fully protected for its journey. Any necessary accessory items are included, and shipping labels are generated for delivery to the final destination. The process is designed to ensure the wheels arrive in perfect condition, ready to be mounted and make their way onto the vehicles they were custom-built for. Every detail is handled with care, from the shop floor to the moment they are ready for installation.